Faster cryogenics speeds up quantum testing

A cryostat that can reach temperatures of 4 K and warm back up again within just two hours offers an efficient solution for testing the electronic components needed to build quantum computers

As quantum computing enters its commercial phase, demand is growing for electronic components that can operate reliably at ultralow temperatures. But suppliers that routinely test the performance of their devices under a wide range of conditions rarely extend their characterization efforts to the cryogenic regime. Quantum developers must either test the components themselves, or run the risk that a faulty device ruins the performance of increasingly complex quantum machines.

“Quantum computers are often operated within a dilution refrigerator, which takes days or weeks to cool down,” says Ben Wilbur, a senior design engineer at cryogenics specialist Montana Instruments. “A single faulty component requires the whole system to be warmed up again, which can waste the best part of a month and slow down progress.”

To avoid that scenario Montana Instruments has designed and built a cryostat, called the RapidCycle 100  EC, that can cool down from room temperature to 4 K within an hour and warm back up again just as quickly. The overall cycle time is around three times faster than for similar systems, and a fraction of the time needed to cool down and warm up a large-scale dilution fridge.

Such a rapid cycle time offers an efficient solution for quantum engineers to validate electronic components before integration and for suppliers to measure the low-temperature response of their devices before shipping them out to customers. “From talking to different companies we know there is a market desire to test more components, but there is also a commercial impetus to streamline the testing process,” says product manager Patrick Gale.

Gale points out that many of the electronic components that are being used to build quantum computers have not been designed to operate at ultralow temperatures. As an example, radio-frequency devices play a critical role in many qubit architectures for controlling and reading out the quantum states, but manufacturers of these components are unlikely to have the expertise or equipment to know whether their components function effectively in this regime.

“This system is designed for companies that want to understand how their devices perform at ultralow temperatures, but without needing to hire a cryogenics engineer,” says Gale. “Having the capability to characterize their own components could offer suppliers a competitive advantage, allowing them to pre-qualify their devices and even to improve their low-temperature performance for quantum applications.”

Commercial drivers

The idea for the RapidCycle cryostat first emerged in 2023. Initial development results were promising, but more immediate priorities delayed efforts to engineer a commercially viable product. Around a year ago, as the need for faster cycle times became more urgent within the rapidly expanding quantum industry, the company restarted its design work. “We felt we were in a unique position to tackle this problem,” says Gale.

But cutting the cycle time by a third was not an easy task. “Most of the thermal energy is from room temperature down to around 50–70 K, so that is where we needed to focus our development efforts,” says Wilbur. “Beyond that the temperature starts to drop much more rapidly, since the heat capacity of the materials become much lower close to absolute zero.”

While the original work had shown that rapid cool downs were feasible, further iterations were needed to achieve the target temperature of 4 K and to generate enough cooling power to maintain the device at that temperature during the test. “To optimize the performance we needed to think carefully about the materials we used, and about the amount of thermal mass that really needed to be in the system,” says Wilbur. “The more you have in there, the longer it will take to cool down.”

While there was a clear design focus to minimize the thermal mass, the system has been engineered to provide plenty of space and flexibility for testing electrical components. Samples can be mounted on a 100 mm platform, large enough to accommodate a diverse range of electronic components, while the configuration can easily be adapted to different testing protocols. Extra space has also been created around the sample to provide an easy-access wiring system that supports a flexible combination of RF and DC feedthroughs into the cryogenic environment.

“As these tests get more complicated, all the inputs and outputs to the sample can make the cryostat really messy,” says Wilbur. He explains that the unit has a tiered structure, with the sample space at the top and a lower housing that provides extra room for connecting and disconnecting the cables. “It really cleans up the wire management but also reduces the volume within the sample space to achieve a fast cycle time.”

Targeted design

Other design features have focused on the usability of the system, particularly for electronic engineers and technicians with limited knowledge of cryogenics. In keeping with the company ethos of making cold science simple, the complexities of the cool-down process – such as reaching the right vacuum level before engaging the cryocooler – are hidden from view. “The user just needs to set a target temperature and press the cool-down button,” says Gale. “The same for warm-up, all the temperature monitoring is done automatically so the user can just walk away.”

A touchscreen interface provides real-time readouts of the internal temperature, vacuum pressure and temperature stability, while the system can also be connected to a computer network to allow for remote control and monitoring. All the measurements taken with the system can easily be exported over the network connection, enabling them to be combined with other performance data that have been collected for device characterization.

Such automated processes are nothing new for Montana Instruments, which has built a reputation for building systems that allow users to focus on their own experiments and assemblies rather than the intricacies of the cryogenics. In this case, however, special attention was also paid to creating an integrated system that can operate within the constraints of a manufacturing environment. “We focused on consolidating the form factor to ensure that the unit doesn’t take up too much space on the production floor,” says Wilbur. “The cryostation and all the controls fit into a cart that can easily be wheeled around.”

Following the official launch of the RapidCycle earlier this year, Montana Instruments is expecting to ship the first commercial units in the next month or two. But Gale points out that some beta customers in the manufacturing sector have already been trialling the system. “The feedback has been positive,” he says. “With some simple training we have had them up and running in a day or two, and they really appreciate the fast cooldown.”